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| This charger will charge any 12V lead
acid battery including flooded, gel and AGM. It is fully
automatic and will charge at a rate up to about 4A until the
battery voltage reaches a preset point at which it will
switch to a very low current float charge. If the battery
voltage drops again the charger will begin charging until
the voltage once again reaches the cut off point. In this
way it can be left connected to a battery indefinitely to
maintain full charge without causing damage. An LED
indicates when the battery is fully charged. |
|
Part
|
Total Qty.
|
Description
|
Substitutions
|
| R1, R3 |
2 |
330 Ohm
1/4W Resistor |
|
| R2 |
1 |
100 Ohm
1/4W Pot |
|
| R4, R5,
R7, R8 |
4 |
82 Ohm
2W Resistor |
|
| R6 |
1 |
100 Ohm
1/4W Resistor |
|
| R9 |
1 |
1K 1/4W
Resistor |
|
| C1 |
1 |
220uF
25V Electrolytic Capacitor |
|
| D1 |
1 |
P600
Diode |
Any 50V
5A or greater rectifier diode |
| D2 |
1 |
1N4004
Diode |
1N4002,
1N4007 |
| D3 |
1 |
5.6V
Zener Diode |
|
| D4 |
1 |
LED
(Red, Green or Yellow) |
|
| Q1 |
1 |
BT136
TRIAC |
|
| Q2 |
1 |
BRX49
SCR |
|
| T1 |
1 |
12V 4A
Transformer |
See
Notes |
| F1 |
1 |
3A Fuse |
|
| S1 |
1 |
SPST
Switch, 120VAC 5A |
|
| MISC |
1 |
Wire,
Board, Heatsink For U1, Case, Binding Posts or
Alligator Clips For Output, Fuse Holder |
|
|
|
- R2 will have to be adjusted to set the
proper finish charge voltage. Flooded and gel batteries are
generally charged to 13.8V. If you are cycling the battery (AGM
or gel) then 14.5V to 14.9V is generally recommended by battery
manufacturers. To set up the charger, set the pot to midway,
turn on the charger and then connect a battery to it's output.
Monitor the charge with a voltmeter until the battery reaches
the proper end voltage and then adjust the pot until the LED
glows steadily. The charger has now been set. To charge multiple
battery types you can mount the pot on the front of the case and
have each position marked for the appropriate voltage.
- Q1 will need a heatsink. If the
circuit is mounted in a case then a small fan might be necessary
and can generally be powered right off the output of D1.
- T1 is a transformer with a primary
voltage appropriate to your location (120V, 220V, etc.) and a
secondary around 12V. Using a higher voltage secondary (16V-18V)
will allow you to charge 16V batteries sometimes used in racing
applications.
- If the circuit is powered off, the
battery should be disconnected from it's output otherwise the
circuit will drain the battery slowly.
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